01
Site Assessment and Soil Analysis
We dig test holes to determine soil type, depth to bedrock or caliche, groundwater conditions, and slope grade. This data drives every engineering decision — footer depth, post spacing, anchor length, and drainage design. No two sites are the same.
02
Foundation: Subterranean Concrete Footers
Trenches are excavated below the frost line and below the active soil zone (typically 18–24 inches in Austin). Rebar cages are set and concrete is poured to create a continuous footer. I-beam posts are welded to steel base plates anchored into the footer with J-bolts or embedded directly. Post spacing is typically 4–6 feet on center, tightened for taller walls or heavy surcharge loads.
03
Wall Fabrication: On-Site Welding
1/4-inch steel plates are cut to height and welded to the I-beam posts on-site using TIG or MIG welding. On-site fabrication allows real-time adjustments for grade changes, curves, and integration with other hardscape elements. Welds are ground smooth on exposed faces. The steel is left raw to develop the Corten weathering patina, or powder-coated for a uniform color finish.
04
Deadman Anchors and Lateral Resistance
Horizontal steel members are welded perpendicular to the wall posts and buried 4–8 feet into the retained soil. These deadman anchors transform the wall from a cantilever (relying on the footer alone) into a gravity-plus-anchor system that resists overturning even under full hydrostatic load. Anchor length and spacing increase with wall height.
05
Hydrostatic Relief Drainage
A 4-inch perforated drain pipe wrapped in filter fabric is set at the base of the wall behind the steel face. Clean drainage gravel (minimum 12 inches deep) fills the space between the drain pipe and the wall. This system captures groundwater and surface infiltration before it can build hydrostatic pressure against the wall. The pipe daylights to grade at the wall ends or connects to a storm drain system.
06
Backfill and Finish Grading
Compacted structural fill (not native clay) is placed in lifts behind the wall. Native soil is reserved for the top 6–8 inches for planting. Finish grading directs surface water away from the wall face. Steel planter caps, integrated COB lighting, and native plantings transform the engineering into landscape architecture.